Wells Zig Zag SW 200

Produces high-quality zig zag springs with exceptional speed and flexibility for modern mattress and upholstery manufacturing. Designed for manufacturers looking for efficient, low-maintenance production with reliable output quality.

Wells zig zag sw 200

Unparalleled Speed & Flexibility

wells zig zag sw 200

The SW 200 features a low-maintenance two-bolt forming system and requires the synchronized wire reel SW150 for operation. Variable speed control and compatible stackers, nesters, and roll accumulation solutions allow flexible production for different spring formats and output requirements.

Depending on the configuration, the SW 200 can be adapted to different production environments and output demands, ensuring stable operation across varying wire sizes and spring geometries. Its modular setup supports efficient integration into existing production lines.

  • User-friendly operator control station for intuitive handling
  • Infinite cut-off adjustment for flexible production settings
  • Air clutch system reduces tooling wear and breakage
  • Low-maintenance oscillating forming system with two-pin design
  • Produces all zig-zag formats and curved spring shapes
  • Compatible with a wide range of standard and specialized end treatments
  • CE-compliant machine design
  • Electrical specifications customizable to customer requirements
  • Power:
    • max. 7.5 kW machine power
    • max. 9.6 kW incl. payoff reel
  • Air: 0.007 cubic meters/ min. at 6.2 bar (.24 cubic feet per minute at 90 psi)

Shipping dimensions

  • Machine weight: 1,225 kg (2,700 lbs); crated machine: 1,360 kg (3,000 lbs)
  • Reel weight: 317 kg (700 lbs); crated reel: 386 kg (850 lbs)
  • Machine size: 295 x 133 x 206 cm (116″x52″x81″)
  • Reel size: 152 x 152 x 90 cm 49″x49″x33″)
  • Reel capacity: max. 1,350 kg (3,000 lbs)
    • Wire gauge: 2.3 mm (.091 in.) to 4.3 mm (.169 in.)

    Available standard product formats

    • ZZ (Regular Loop): 48 mm (1.8 in.) wide, 19 mm (.75 in.) pitch, 203 (8.00 in.) diameter
    • XL (Medium Loop): 51 mm (2.00 in.) wide, 30 mm (1.18 in.) pitch, 235 (9.25 in.) diameter
    • SL (Large Loop): 76 mm (3.00 in.) wide, 51 mm (2.00 in.) pitch, 381 (15.00 in.) diameter
  • User-friendly operator control station for intuitive handling
  • Infinite cut-off adjustment for flexible production settings
  • Air clutch system reduces tooling wear and breakage
  • Low-maintenance oscillating forming system with two-pin design
  • Produces all zig-zag formats and curved spring shapes
  • Compatible with a wide range of standard and specialized end treatments
  • CE-compliant machine design
  • Electrical specifications customizable to customer requirements
  • Power:
    • max. 7.5 kW machine power
    • max. 9.6 kW incl. payoff reel
  • Air: 0.007 cubic meters/ min. at 6.2 bar (.24 cubic feet per minute at 90 psi)

Shipping dimensions

  • Machine weight: 1,225 kg (2,700 lbs); crated machine: 1,360 kg (3,000 lbs)
  • Reel weight: 317 kg (700 lbs); crated reel: 386 kg (850 lbs)
  • Machine size: 295 x 133 x 206 cm (116″x52″x81″)
  • Reel size: 152 x 152 x 90 cm 49″x49″x33″)
  • Reel capacity: max. 1,350 kg (3,000 lbs)
    • Wire gauge: 2.3 mm (.091 in.) to 4.3 mm (.169 in.)

    Available standard product formats

    • ZZ (Regular Loop): 48 mm (1.8 in.) wide, 19 mm (.75 in.) pitch, 203 (8.00 in.) diameter
    • XL (Medium Loop): 51 mm (2.00 in.) wide, 30 mm (1.18 in.) pitch, 235 (9.25 in.) diameter
    • SL (Large Loop): 76 mm (3.00 in.) wide, 51 mm (2.00 in.) pitch, 381 (15.00 in.) diameter

Accumulators

Expand Your Production Capabilities

stacker

Wells Toolrite Stacker

Automates product stacking to reduce manual handling and improve overall production efficiency.

nester

Wells Toolrite Nester

Shapes and bundles wave springs automatically to streamline downstream processing and reduce production time.

roll

Wells Toolrite Roll

Ideal for workshops needing fast, continuous output without extra power or setup effort.

Looking for a reliable machinery solution?

Contact us today — we’re happy to advise you and find the right solution for your needs.

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